| Item | Typical Values | Notes |
|---|
| Nominal Diameter | 100mm (DN100) | Equivalent to 4-inch imperial specification |
| Structure | Single-sphere + flange connection | Sphere materials: NBR, EPDM, or silicone rubber; flange: Q235B/304 stainless |
| Working Pressure | 1.0MPa / 1.6MPa (optional) | 1.6MPa for high-pressure type, require additional notation |
| Burst Pressure | ≥3.0MPa (for 1.0MPa working type) | Safety factor ≥3 times |
| Temperature Range | -15℃~+80℃ (NBR) / -20℃~+150℃ (EPDM) | Silicone rubber withstands +200℃; FKM (fluororubber) for +250℃ on request |
| Parameter | 1.0MPa Standard | 1.6MPa High-Pressure | Installation Reference |
|---|
| Sphere Length | 180 | 200 | Length affects compensation; high-pressure type increases sphere thickness |
| Flange OD (DN100) | 220 | 220 | Complies with GB/T 9119 (PN10/PN16 flanges) |
| Bolt Circle Diameter | 180 | 180 | 4 holes evenly distributed; bolt size M16 (1.0MPa)/M18 (1.6MPa) |
| Flange Thickness | 18 | 20 | High-pressure flanges are thickened for strength |
| Total Length (with flanges) | 250 | 270 | Reserve ≥300mm installation space to avoid over-stretching |
| Displacement Type | 1.0MPa Type | 1.6MPa Type | Application Scenarios |
|---|
| Axial Extension | ≤+10mm | ≤+8mm | Compensate thermal expansion (e.g., steam pipeline heating by 50℃) |
| Axial Compression | ≤-15mm | ≤-12mm | Absorb axial thrust during pump start/stop |
| Lateral Displacement | ≤±10mm | ≤±8mm | Adapt to installation deviations or foundation settlement |
| Angular Displacement | ≤15° | ≤12° | For angle compensation in elbows or branch pipes |
| Component | Common Materials | Performance Characteristics |
|---|
| Sphere Body | NBR (Nitrile Rubber) | Oil-resistant (hydraulic oil, fuel), -15℃~+80℃, suitable for industrial oils |
| EPDM (Ethylene-Propylene) | Acid-alkali resistant (pH 2~13), steam-resistant, for water supply/HVAC |
| Silicone Rubber | High-temperature resistant (+200℃), ozone-resistant, for food-grade pipes |
| Reinforcement Layer | Polyester fabric + steel rings | 4~6 layers enhance tear strength; steel rings prevent delamination |
| Flange | Q235B (galvanized)/304 stainless | 304 stainless for seawater/chemical environments; galvanized for anti-rust |
| Sealing Surface | Flat Face (FF)/Raised Face (RF) | RF face offers better sealing for high-pressure conditions |
- National Standards: GB/T 26121-2010 (Rubber Joints), GB/T 12777-2019 (Metal Bellows Expansion Joints)
- International Standards: ISO 10816 (Pipeline Vibration), ASTM D2000 (Rubber Component Specifications)
- Special Certifications: FDA (food-grade), WRAS (drinking water), ATEX (explosion-proof, custom order)
Key Selection Points:
- Medium properties: NBR for oils, EPDM for acids/alkalis, silicone for high-temperature steam;
- Pressure fluctuations: Choose 1.6MPa high-pressure type with limit devices for frequently starting/stopping pumps.
Installation Requirements:
- Tighten bolts symmetrically with torque controlled at 30~40N·m (for M16 bolts);
- Avoid direct sunlight or sharp objects; add sun-protective coating (e.g., neoprene) for outdoor use;
- Install metal flexible joints on the pump side to buffer high-frequency vibrations.
- Industrial: DN100 hydraulic oil pipes (NBR, 1.6MPa) compensating pump vibration;
- Building: DN100 firewater pipes in high-rises (EPDM, 1.0MPa) absorbing pump start-up thrust;
- Food: Beverage production lines (silicone + 304 flanges, FDA-certified), resistant to 80℃ and non-toxic.
These parameters enable precise selection of DN100 single-sphere rubber flexible joints based on specific conditions (medium, pressure, temperature, displacement), ensuring pipeline sealing and stability. For custom requirements (e.g., vacuum resistance, anti-aging), confirm materials and design with manufacturers in advance.